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Loading and unloading is one of the most widely used and mature scenarios for collaborative Robots in manufacturing.

As a high-frequency application scenario in the manufacturing industry, loading and unloading undertakes the task of connecting workpieces in different processes. Under the trend of transformation and upgrading of the manufacturing industry, the traditional loading and unloading methods have been difficult to meet the industry’s high-precision, high-efficiency, small-batch, and multi-variety production needs.

Compared with manual loading and unloading, Yuejiang collaborative robot loading and unloading is more efficient, more flexible than traditional fixed loading equipment, and the deployment time is shorter. Through plug-and-play terminal components and simple programming, users can quickly integrate various workpiece loading and unloading solutions, and can meet multi-station loading tasks on the assembly line at the same time, quickly switch production varieties, and efficiently meet large or small batches Customized flexible production needs.

1. PCB board burning assembly line loading and unloading

Solution: Two CR10s are used to load the 4 splitting machines, and after the process is completed, the materials are unloaded to the connecting table, and then another CR10 is used to load the 4 testing machines and 2 burning machines until the final labeling is completed.

Customer value: This solution can save 6 manpower, increase production efficiency by 30%, and the ROI is less than 12 months.

2. Grinding and loading of the back panel of the notebook

Solution: After obtaining the signal from the feeding system, the CR robot grabs the product from the conveyor belt and accurately places it in the grinding equipment. After the grinding is completed, it takes out the product and puts it back in the unloading area to complete the entire loading and unloading process.

Customer value: This solution can save 2 manpower, increase production efficiency by 30%, and the ROI is less than 12 months.

3. Semiconductor plastic encapsulation loading and unloading

Solution: The CR16 robot adopts quick-change flanges. Take out the lead frame from the chip stacker and put it into the plastic sealing press, and then take out the material frame from the resin machine and put it into the plastic sealing press. Wait for 2 minutes for the equipment to complete the plastic sealing process. to the finished shelf.

Customer value: This solution can save 2 manpower, increase production efficiency by 20%, output can reach 230PCS/8H, and ROI is less than 12 months.

4. LED chip wax paper loading and unloading

Solution: The CR5 robot accurately locates the position of the wax paper in the material tray through the position sensor, picks up the wax paper and puts it into a waxing machine, and then goes to the next waxing machine for loading. A collaborative robot can provide feeding services for 5 machines.

Customer value: This solution can save 10 manpower, increase production efficiency by 15%, output up to 1000PCS/8H, increase production capacity by 10%, and ROI is less than 12 months.

5. Projector aluminum sheet cleaning and loading

Solution: MG400 is equipped with an end suction cup to load the plasma washing machine station. After the washing machine is cleaned, it is then unloaded to the conveyor belt and transferred to the next process. The project adopts a double-station design, and each station has 6 pieces of aluminum sheets to realize the simultaneous operation of loading, unloading and cleaning.

Customer value: This solution can save 2 manpower, increase production efficiency by 20%, and the ROI is less than 3 months.

6. Assembly line pallet loading and unloading

Solution: MG400 is equipped with a suction cup to pick up parts from the tray and place them on the conveyor belt for delivery to the next process. The pallet adopts a combination of 3*8*2, and the robot dismantles it sequentially to complete the loading of all materials on the pallet.

Customer value: This solution can save 2 manpower, increase production efficiency by 20%, and the ROI is less than 12 months.

7. CNC machine tool loading and unloading

Solution: The end of the CR robot is equipped with a pneumatic three-claw, which interacts with the lathe and the feeding chain through I/O. After the robot obtains the information, it accurately grabs the material and places it on the lathe processing fixture, starts the lathe for processing, and takes it out and puts it back after processing. Cutting area.

Customer value: This solution can save 2 manpower, increase production efficiency by 20%, and the ROI is less than 12 months.

8. Composite robot CNC loading and unloading

Solution: In this case, an AGV trolley is assembled with a CR robot to form a feeder. The feeder performs signal interaction with the lathe through I/O, and completes the loading and unloading work of multiple CNC machining centers in sequence. Through visual positioning, the robot grabs the blank workpiece with one end of the double gripper, flips the other end of the gripper to remove the finished workpiece in the CNC, places the blank workpiece, and completes the loading and unloading process.

Customer value: This solution can save 4 manpower, increase production efficiency by 15%, and the ROI is less than 10 months.