Industrial robots with ten-year positioning accuracy guarantee
Summary:robotreducerIt is the core technology of the Industrial mother machine, and the bottleneck of robot development is the monopoly of foreign reducers. It does not need RV deceleration or harmonic deceleration. It uses the core patented technology of the Chinese. The robot joint is designed with no backlash and the precision is 0.05mm, which completely breaks the foreign technology monopoly. The positioning accuracy is guaranteed for 5 years.It is a low-cost, high-precision, long-lifeIndustrial RobotIt is the direction of future investment and development of intelligent manufacturing.
Key words: robot core technology development bottleneck harmonic reducer RV reducer investment prospect of high-precision, low-cost, long-life robot intelligent manufacturing
1. The core technical problem of the robot is the monopoly of RV reducer and harmonic reducer
1. The product cost is high, 90% of the market is monopolized by two Japanese companies, and the price is extremely high. The bottleneck in the development of intelligent manufacturing is high cost. The core problem of the high cost of intelligent manufacturing is that the cost of industrial Robots is too high. 80% of the core cost of intelligent manufacturing is industrial robots. To reduce the cost of intelligent manufacturing, the core is to reduce the manufacturing cost of industrial robots, while achieving the stability and service life of industrial robots.
2. The market needs high-precision and low-cost industrial robot core technology, 90% of the market is monopolized by two Japanese companies. Secondly, the four robots all use their reducers again, and domestic robots have to be made in Japan. Here is how industrial robots made in China break the monopoly of Japanese reducers. It does not need RV deceleration, nor harmonic deceleration, and uses the Chinese’s own core patented technology. This is also the development direction of long-life high-precision industrial robots in the future.
3. Why is the Robot Industry so monopolized? It is because of its accuracy and longevity. Industrial robots have several major joints that require forward and reverse motion. And this kind of forward and reverse movement will inevitably produce cumulative errors. The errors generated during reverse rotation will be superimposed on the next movement, and repeated repetitions will cause serious deviations in the error accuracy. This kind of error is called backlash in the industry. Gap accumulated error. Due to the existence of accumulated errors, it is difficult to ensure high-precision repeated positioning. The accuracy of domestic robots can meet the requirements when they leave the factory. Due to the wear between the teeth, the accumulated backlash error will occur after about half a year of use. This error causes the robot to lose its accuracy and be scrapped because it cannot be used. It has become a second-hand robot because it fails to meet the life expectancy requirements. This article describes the core patented technology of the Chinese people. The robot joint is designed with no backlash and the precision is 0.05mm, which completely breaks the monopoly of foreign technology. The positioning accuracy is guaranteed for 5 years.
4. Robots are expensive. The reducer of a single robot costs about 50,000 yuan, resulting in a unit price of about 200,000 yuan for each robot of the four masters. If the cost of the robot is greater than the cost of using labor. So who else would use a robot? In addition, if the robot is used for 3 to 5 years, it will be scrapped. The full series of full-degree-of-freedom industrial robots introduced here are purely domestically produced and can be used by the people.
Therefore: using this core technology, large-scale automated production can be achieved, increasing productivity and production efficiency.
Second, how to solve
1. After eleven years of unremitting efforts and research, Shengyu Technology has successfully solved this problem. Produced a completely independent intellectual property rights, international PCT search. All domestically manufactured high-precision industrial robots. Based on its unique and concise ideological theory. Solved the core problem of the reducer. Not only the accuracy is guaranteed. at the same time. Long life and low cost are also guaranteed.The picture shows the test results of the experimental accuracy
2. The long life of industrial robots. After more than ten years of research and development, design experiments, and scrapped dozens of prototypes. Some innovative products have been put into use, and the production line has been running for more than two years. The laboratory life test also exceeds 20,000 hours. The key to solving the problem is to replace the wearing parts, not to scrap the equipment. Shengyu’s design philosophy is a robot that will not be scrapped. We only need to replace some of the wearing parts. The service life of the reducer can be extended indefinitely. Simple maintenance is the same as replacing a new one. Unlike the high-precision and high-priced robots on the existing market, they will lose precision and cannot be repaired after a certain period of use. Become a large number of second-hand robots on the market that have lost precision. Robots that lose precision in this way must be removed from the production line. Reinstall the new robot for debugging. And Shengyu company’s design does not need. Straight to simple maintenance for long-term operation. Shengyu Technology promises that the repeated positioning accuracy will be guaranteed for five to ten years for any robot purchased from our company.
3. The manufacturing cost of this high-precision long-life robot. This is the unexpected harvest of Shengyu Technology. This new type of high-precision industrial robot not only ensures accuracy, but also greatly reduces costs. Compared with traditional robots, due to different concepts, different core designs and different appearances. Subversive design. Servo motors are assembled at the joints, and the space between the joints is cleverly used to ensure the movement accuracy and trajectory. Due to the efficient use of space, the weight of the robot body is reduced.
4. Cost and price of Shengyu Robot: The robot designed by Shengyu Technology adopts a completely different design concept. Not only meet the requirements of precision and life. Significant reductions in robot costs have also been achieved. It is one-fifth the price of existing robots.It is worth mentioning that the robot has been put on the market and has been tested for fatigue and durability in related industrial production.application. Break the original steel gear reducer, by improving the processing technology, processing accuracy, and improving the material strength. To solve the backlash error generated by the robot. Due to the different design principles, the traditional design can only ensure the accuracy and life by improving the machining accuracy and the wear resistance of the material. Therefore, the manufacturing cost remains high. As long as the cost is reduced, the lifespan will be reduced. .
5. This high-precision long-life robot developed by Shengyu Technology is purely made in China. The robot reducer part of Shengyu Technology completely adopts independent intellectual property rights, which comprehensively solves the problems of high precision and service life of industrial robots. It not only effectively breaks the Japanese monopoly of the reducer manufacturing technology in the world robot industry, but also creates a high-precision and long-life reducer. It has achieved a breakthrough in basic components, which will bring revolutionary changes to the robot industry, save foreign exchange, and no longer need to import a large number of Japanese products. It is one of the factors leading the fourth industrial revolution.
Conclusion: The high-precision and long-life robot designed by Shengyu Technology has obtained international patent search and certification. Tested and practical, it fully meets all the requirements of industrial robots.
3. Effect conclusion and prospect of intelligent manufacturing market
1. Product design of Shengyu Technology Robot. Originally and fundamentally, this innovation solves the core problem of industrial robotics. Therefore, the market for future products will be infinitely broad. Can have unlimited imagination and development space? Small batches of products already have a strong price competitive advantage.
If the output of a single product can reach 100,000 units. The price of a single robot can be less than 10,000 yuan. The output value is more than one billion. If it is like a car, the output can be tens of millions. It is a market of tens of trillions of yuan, and the price of a few thousand yuan for an industrial robot will soon be realized. The largest application of industrial robots, the cost of automobile manufacturing will be greatly reduced. If it expands to use robots in the home, the robot market will be the same size as the mobile phone market.
2. Industrial robots priced within 10,000 yuan. Let all small and medium-sized enterprises be able to buy and use low-cost robots. Enjoy high-precision smart manufacturing. All scientific research institutions can also be used for the construction of robot R&D centers at a very low cost. Research and teaching will also significantly reduce investment. Save the country a lot of money. Usher in a robotics industrial revolution. Shengyu Technology’s first mass-produced six-axis product. It is the best application in the field of research and development.
3. The scale manufacturing and application of this low-cost, high-precision, long-life industrial robot produced by Shengyu Technology. Products can greatly reduce the labor cost of manufacturing. Free the hands of workers to carry out more high-level research and development. Let humans get rid of the investment in the manufacturing process. Robots are formed to replace manual labor on a large scale. Thereby, the manufacturing cost is further reduced. A more ideal situation would be for robots to make robots. To ensure the world’s leading manufacturing industry, China must use robots on a large scale and penetrate into various fields, so that robots can be widely used, so that China’s manufacturing industry can flourish, and at the same time, it must get rid of the middle-income trap of our society at this stage. Low-cost manufacturing will bring a revolution in productivity to the world. This is one of the foundations of the Fourth Industrial Revolution.
An industrial hen is a machine that makes a machine. It is the top priority of the industry. Our industrial robots made in China break the monopoly of Japanese reducers. It does not need RV deceleration or harmonic deceleration. It uses the core patented technology of the Chinese. The robot joint is designed with no backlash and the precision is 0.05mm, which completely breaks the foreign technology monopoly. The positioning accuracy is guaranteed for 5 years. A full range of full degrees of freedom and a variety of industrial robots can be selected. They are purely domestically produced and can be used by the people. They are suitable for industrial automation applications and education and training. The various production lines in the above picture are applications of this kind of domestic robots. . Significantly reduce employment, reduce production costs, and improve social production efficiency.
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