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Humans’ exploration of automation has gone through continuous iterations, from pure machine substitution to today’s more scientific human-machine collaboration; from a single production line automation, to a new generation of information technology, artificial intelligence, advanced manufacturing technology and other technological waves to promote The lower machine is more closely integrated with intelligent interconnection technology. In addition to production automation, intelligent automatic control of the entire process is realized, making production more intuitive and controllable.

The collaborative robot series launched by Han’s Robot has high safety and flexible deployment, and is suitable for intelligent automatic solutions in flexible production scenarios.

1. Requirements: sample testing to ensure product quality

A company is one of the world’s leading daily chemical companies. In order to monitor the quality of the production line and control the quality of the products before they leave the factory, they need to take shampoo samples from the production line and send them to the laboratory for testing every day.

2. Constraints: pure manual detection, many difficulties

The use of purely manual testing is the usual choice for laboratory testing, but this is limited to small batch testing. As one of the world’s leading daily chemical companies, the company cannot fully meet the requirements of large-scale product sample testing, and there are technical errors that may cause heavy losses such as frequent errors in manual recording of testing data.

3. Breaking the game: the construction of intelligent scene laboratory

The intelligent scene laboratory is a fully automatic intelligent experimental system composed of collaborative Robots, intelligent management hardware, internet technology, Internet of Things technology, specialized management software, and other cutting-edge technologies.

It has the characteristics of high intelligence, unmanned operation, high production efficiency and low labor cost, which is the only way for the current enterprise development.

4. Appearance: what people can’t do, and what people can’t do

In specific practice, we first adopted the method of manual sampling; after sampling, put the sample tray into the intelligent scene laboratory, and the sample detection work can be completed automatically.

After the sample injection tray is pushed into the intelligent automatic detection laboratory bench, all detection work will be completed by the robot.

Specific steps:

1. After the injection tray is pushed in, the robot starts to work

After pushing the sample tray into the intelligent testing platform, the robot will automatically start working; if the current automatic testing instrument is idle, the robot will give priority to sending the sample vials to the automatic testing equipment, and will instruct it to start testing.

2. Feed the vial into the sample tray to be tested

It takes 5-10 minutes for the automatic detection instrument to complete a sample detection; the robot will use this time to move the sample bottle in the sample tray to the sample tray to be tested, where it will wait in line for detection.

3. The robot sends the tested sample bottle to cleaning

After the automatic detection instrument completes the detection of a sample, the management system will notify the robot to remove the sample bottle and send it to the automatic cleaning equipment for cleaning. Then go to the sample tray to be tested and take another sample bottle and send it to the automatic testing instrument for testing.

In addition to the realization of an efficient and convenient fully automated testing laboratory, the most outstanding part of this solution lies in the intelligent hardware such as visual recognition, touch screen, scanner, RFID equipment, liquid level monitoring equipment, etc. in the robot and intelligent scene laboratory. With cooperation, the test report can be automatically generated, so that the sample test can truly realize the automation of the whole process from injection to report generation.

5. Evaluation: reduce costs and increase efficiency, speak with data

5: The detection efficiency of the intelligent scene laboratory can be up to 5 times that of manual operation

1:1 administrator can complete the work during normal working hours

0: No human factors interfere with accurate data to ensure controllable detection

Under the guidance of the information revolution, the process of automation and intelligence is accelerating. We are exploring more possibilities of smart factory transformation with more like-minded partners to help intelligent manufacturing upgrade. Welcome to walk with us.